اللغة العربية
Profile Roll Forming Machine and accessories
Types of profiles for plasterboard systems depend on their use:
ceiling channel profiles – CD;
ceiling perimeter profiles — UD;
wall partition track profiles —UW;
supporting studs — CW;
reinforced profile — UA.
Metal Profile Drywall Machine for Precision Production of CD, UD, UW, and CW Profiles Roll Forming Machine
Our state-of-the-art Metal Profile Roll Forming Machine combines advanced engineering with intelligent automation to manufacture high-performance steel profiles for plasterboard systems, including CD, UD, UW, and CW profiles. Designed for durability, speed, and customization, this machine meets the rigorous demands of modern construction projects.
Advanced Machine Features
1. Efficient Material Handling
Double-Head Decoiler: Ensures continuous feeding of raw materials, minimizing downtime during production.
Auto Stacking System (Optional): Automatically stacks finished profiles for streamlined workflow.
2. High-Speed Precision Forming
Cold Roll Forming Technology: Delivers profiles with consistent accuracy at speeds up to 120m/min.
Hydraulic Fly Shearing & Punching: Integrated servo-controlled cutting and punching for seamless, burr-free edges.
3. Smart Adjustability
Full Servo Motor Driving: Automatically adjusts profile width and height via Yaskawa Servo Motors.
Hand-Crank Option: Manual width/height adjustment available for flexible operation.
4. Robust Construction
Cr12MoV Forming Rollers: High-quality vacuum-treated mold steel rollers ensure longevity and precision.
No.45 Steel Axles: 60mm-diameter axles provide unmatched stability during high-speed production.
Technical Specifications
| Parameter | Details |
| Raw Material | Q235 carbon steel, galvanized plate, stainless steel plate, color-coated steel. |
| Material Thickness | 0.4–1.2 mm (customizable). |
| Forming Speed | Up to 120m/min (with fly punching/shearing). |
| Forming Stations | 14 stations, including embossing rollers for stud/track profiles. |
| Control System | Industrial PLC + touchscreen interface for setting length, holes, quantity. |
| Punching & Shearing | High-precision servo-driven fly punching and hydraulic shearing. |
Profile Customization & Capabilities
CW/UW Profiles:
- Adjustable width/height (50/75/100 mm) via servo motors or manual crank.
- Pre-notched designs (CW profiles) for utility line routing.
CD/UD Profiles:
- Optional corrugated or smooth surfaces.
- Reinforced UA profiles for doorframes and heavy-duty structures.
Stiffeners & Markings:
- Longitudinal/vertical stiffeners for structural rigidity.
- Custom markings (logos, labels) applied during forming.
Why Our Machine Stands Out
1. Unmatched Precision: PLC-controlled forming ensures consistency across batches.
2. High Productivity: 120m/min speed with fly cutting maximizes output.
3. Material Versatility: Processes galvanized, stainless, or coated steel for diverse applications.
4. Durability: Cr12MoV rollers and No.45 axles withstand heavy-duty use.
5. Fire & Corrosion Resistance: Zinc-rich coatings comply with safety standards.
Ideal for Manufacturers Seeking
Scalability: Produce standard 3m/4m lengths or custom sizes.
Cost Efficiency: Reduced waste with servo-driven adjustments.
Quick ROI: High-speed automation lowers labor costs and boosts throughput.
Equip your production line with a machine engineered for precision, speed, and adaptability. Contact us to configure your CD UD UW CW Profile Roll Forming Machine and elevate your construction profile manufacturing today!
