In 2025, we had the pleasure of working with a customer from Mexico who purchased one of our rack roll forming machines. Not long after, they decided to boost their production capabilities even further. They added a leveling system, a servo-fed punching machine, a sophisticated control system, a post-cutting unit, and a hydraulic station. With these upgrades, their entire production line is now fully automated, making it much more efficient and productive.
About the Punching System for the Teardrop Pallet Rack Upright Machine:
Their new punching system is a real workhorse, packing a powerful 125-ton capacity and hitting speeds of up to 36 punches per minute. Each punch spans about 20 cm, which means the line can produce at around 8 meters per minute—keeping everything in perfect sync with the roll forming process. That means the operation runs smoothly, with consistent, high-quality results.
Teardrop Pallet Rack Upright Machine Operation
Once all components arrive at the customer’s facility, our experienced technician—holding a valid American visa and available to travel to Mexico anytime—will oversee the installation and commissioning of the entire production line. This ensures the Teardrop Pallet Rack Upright Machine integrates seamlessly with the punching system, delivering a cohesive and reliable production process.Optional Hydraulic Punch of Teardrop Pallet Rack Upright Machine
For clients seeking an alternative configuration, we also offer a hydraulic punch option, providing flexibility to meet diverse production needs.
Technical Specifications of Teardrop Pallet Rack Upright Roll Forming Machine
Parameter | Specification |
Approx. Weight | 10,000 kg |
Dimensions (L x W x H) | 25m x 2m x 1.6m |
Main Color | Blue with yellow safety highlights |
Compatible Materials | Galvanized or Galvalume steel coils |
Material Thickness | 2.0-2.5mm |
Coil Width | 238mm |
Yield Strength | 235Mpa |
Roller Stations | 22-26 stations |
Shaft Diameter | 82mm |
Forming Speed | 8-10m/min |
Production Speed | 8m/min |
Roller Material | GCR15 steel, quenched |
Cutter Material | CR12 steel, quenched |
Control System | PLC and converter |
Main Motor Power | 15kw |
Hydraulic Motor Power | 5.5kw |
Voltage | Customized per client requirement |
Main Components Include:
- Decoiler (manual or automatic)- Guiding device
- Leveling system
- Punching system
- Roll forming unit
- Hydraulic cutting unit
- PLC control box
- Hydraulic station
- Run-out tables
Teardrop Pallet Rack: Industry Standard
Teardrop pallet rack is recognized as the most popular racking system available today, thanks to its universal design that grants direct access to every stored pallet. This style is distinguished by its teardrop-shaped punch holes, which allow for interchangeability with components from various manufacturers—facilitating easy expansion and maintenance. Typically, these systems feature orange beams paired with green frames, a classic warehouse color combination.Unlike bolted systems, teardrop pallet rack frames are welded together, providing enhanced stability and reducing the risk of loosening over time. Holes are precision-drilled on the column face to maximize strength and support heavier loads. Adjustability is made simple with 2-inch increments, enabling quick shelf realignments to match evolving storage demands.




